How Long Does an Elevator Cab Interior Refit Take?

A standard QCAB interior goes into the cab in four hours or less. Most of the rest of the project, from first conversation to the car back in service, runs four to six weeks, and the elevator keeps working through nearly all of it.

Those are two different numbers, and suppliers tend to quote the second one when you need the first. The project length tells you when the work will be finished. The out-of-service time tells you what your residents, tenants or guests will notice. Get both, in writing, before you compare anything else.

What a Typical Project Looks Like

This is a straightforward single cab refit with standard finishes. Larger projects stretch the middle stages, and the install day stays roughly the same per car.

Week one: design and finish selection. You send cab dimensions, a few photos and a note on the look you are after, or you build it yourself in the 3D cab builder. QCAB comes back with a rendering and a quote. If a board or an owner has to approve the design, this is where that happens, and it is the stage most likely to stretch if the approval meeting is three weeks away.

Week two: drawings and sign-off. Once dimensions and electrical details are confirmed, drawings and specifications come back within a week. You sign off, and manufacturing starts.

Weeks three and four: manufacturing. Panels are built to your cab’s dimensions in QCAB’s own facility in the United States, with a lead time of under two weeks. Custom sizes carry no premium and no extra time. Standard finishes can take up to two weeks to source, and specialty or client-specified finish materials can take up to eight weeks to source. If you want a particular laminate or metal, choose it early rather than late.

Scheduling. While panels are in production, the install is booked around your building and your elevator contractor. For most properties that means an evening, a night or a weekend.

Install day. Four hours or less for the panels, plus the time to strip out the old interior. Usually the whole thing is done in a single shift. A two cab building will add extra time, but they can be completed in a single day. A twelve cab hotel is a different scheduling exercise, but the manufacturing side scales without the lead time growing.

What Happens on Install Day

Your elevator contractor takes the car out of service and is either put on independent service or shut off completely so it cannot be called by passengers. A licensed mechanic is normally present throughout, either from your maintenance company or from QCAB’s team if you have chosen a managed install.

The old interior comes out first. Old panels are removed and taken away by the installers. New panels are mounted into the framing system, the ceiling is connected to the existing lighting circuits, and handrails go on last.

On inspection: a cosmetic interior change does not usually trigger a new permit or re-inspection, provided the finished cab stays within its rated weight. Your elevator contractor will check the new interior weight against the car’s rating before the work starts. QCAB’s panels are lightweight, which is one reason this rarely becomes an issue. Rules vary by state and city, so ask your contractor or local authority if you want it in writing.

If you use your own elevator contractor, QCAB supplies full drawings and installation documentation. No special training is needed beyond being licensed. Most maintenance agreements allow third party interior work on the car, but check yours before you book the date.

What It Costs

Single cab projects start from around $9,500 and rise with cab size, finish selection and scope. A straightforward refresh with standard laminate sits toward the lower end. Glass, specialty metals and bespoke lighting push it up.

Two things keep the number down. Custom sizing costs nothing extra, so you are not paying a premium for a cab that is not a standard size. And the framing system means a single damaged panel is a single panel later on, rather than a wall.

Finishes, Floors and Doors

Wall panels are available in laminate, high gloss laminate, brushed metals, wood effects and painted options, or in a material you specify. Standard finishes take up to two weeks, with specified materials adding extra sourcing time, as above.

Flooring can be replaced as part of the project or on its own. The replacement needs to match the existing thickness, or the door sill no longer sits flush and you have created a trip hazard. It is a detail worth raising early.

Doors can be refinished, re-clad in stainless or another metal, or re-laminated to match the new interior. The ceiling, walls, floor and doors can each be done independently, so a tight budget can phase the work rather than wait.

When Somebody Dents a Panel

Cabs take a beating. Furniture goes in, trolleys go through, and a wall gets scraped. On a conventional interior, one damaged panel can mean refinishing or replacing the whole wall.

QCAB’s framing system is designed to stop that. You order the single panel, and it swaps out in about ten minutes. A move-in scuff becomes a ten minute job rather than a capital item.

Over the life of a cab, this matters more than the install does. It is also the question fewest suppliers can answer, so ask it.

Timing It Around Your Building

Hotels work around occupancy and install overnight. A tired cab against a refurbished lobby is the kind of detail guests mention in reviews.

Offices usually take a weekend. Tenants accept short disruption if they hear about it first.

Residential and condominium buildings are the hardest, because residents live with it all day and a board often has to approve the design before anything starts. Condo projects can involve a committee and a hundred and fifty residents with a view on the laminate. Let them see the finish in color in the cab builder, with the handrail and ceiling they are arguing about, and the argument tends to end.

Single elevator buildings need the most planning. Work out deliveries, waste collection and residents with mobility needs before you fix a date. Multi-car buildings are phased one car at a time, so the building keeps running.

Before You Order

Have these settled and the schedule will hold:

  • Cab dimensions and electrical details
  • Finishes agreed by whoever has the final word
  • Whether your elevator contractor is installing or QCAB’s licensed team
  • Your approval route, including board meeting dates
  • Freight access and a site contact for install day

When you are comparing suppliers, ask how many hours the car will be out of service, what the lead time is including custom sizing and your chosen finish, who is responsible for taking the car out of service on the day, what the warranty covers, and what it takes to replace one damaged panel in two years’ time.

A Project Example

The Hotel Lancaster Marriott had an architect’s scheme calling for glass and bronze cladding throughout, cabs included, at a budget around $500,000. QCAB worked with the design intent and proposed two shades of high gloss laminate in place of the glass, with the bronze refinished in US10B. The cabs looked as the architect had drawn them, and the cost came down by roughly half. The project completed in about six weeks, with each car out of service only for its own install.

Interior Work Is Not Modernization

Interior work is what passengers see and touch: panels, ceiling, lighting, handrails, floor and doors. Modernization is controls, motors, door operators and safety systems. The timelines are nothing alike, and a cab interior refit does not require a modernization. If your elevator runs reliably and looks dated, the interior is the project.

If a modernization is planned in the next few years, you can choose to do the interior before, at the same time, or after.

Common Questions

Can we use the elevator while the work is going on?

Not during installation, which is four hours or less on a standard interior plus strip-out of the old one. Everything before that happens with the car in service.

Do all the cars have to be done at once?

No. Multi-car buildings are phased so service continues throughout.

Do we have to use QCAB’s installers?

No. Any licensed elevator contractor can install them with the documentation supplied. A managed installation is available if you would rather hand it over.

Will it fit our existing cab?

Panels are made to your cab’s dimensions and work with existing standard cab structures as well as new builds.

Does the car need re-inspection afterward?

Usually not for a cosmetic interior change within the car’s rated weight. Your contractor will confirm for your jurisdiction.

What happens if a panel is damaged later?

Single panels are replaced in about ten minutes rather than refinishing a wall.

Next Step

Send your cab dimensions and a photo of the current interior, or build the design yourself in the 3D cab builder, and QCAB will come back with a rendering and a quote. Drawings follow within a week of confirmed dimensions.

Written by

Jim Maton is the founder of QCAB, a custom elevator cab interior manufacturer based in Kennesaw, Georgia. A manufacturing engineer by background, Jim ran an elevator cab manufacturing company before founding QCAB. Every QCAB interior is designed and manufactured in-house at the Kennesaw facility, from modular wall panel systems to pre-wired Q-Lite ceiling panels and handrails. Jim's work has been featured in Construction Tech Review.

Fancy a conversation?